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PP Meltblown Making Machine in Unique Design for N95 grade Non Woven Fabric

PP Meltblown Making Machine in Unique Design for N95 grade Non Woven Fabric

Brand Name : ACEMIEN

Model Number : ACMPP1600

Certification : CE,ISO

Place of Origin : P.R.China

MOQ : 1 set

Price : 500000-580000USD

Payment Terms : L/C, T/T, Western Union

Supply Ability : 10 sets per month

Delivery Time : 45 days

Packaging Details : Wood case and film wrapped

Application : Meltblown fabric for PPE and Filtration Industrial Grade

Machine Weight : 18MT in total

Voltage : 380V 50Hz 3P or customized

Automatic grade : Fully automatic

Condition : New

Plastic processed : Heating,shearing,screwing into fluid

Screw : Single SJ90/30 screw,material of 38CrMoAlA

After-sales service provided : Technical support for all life time of machine

Power(w) : 550KW

Warranty : 1 year

Machine Overall Dimension : 12x6.5x6m

Workshop Min Dimension : 20x10x8m

Certificate : CE&ISO

Machine Color : Grey and White or Customized

Installation Power : 500KVA transformer

Fabric Color : White

Labour requied : At least 4 works on duty for each shift

Electrical Appliance Brand : ABB,Schneider,LS,Omoron,Siemens

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Flowchart for 1600mm meltblown fabric production

Production Line Principle
Generally,the whole production line is made of two routines respectively called material routine&air routine which meet in the blowing mould to generate the nonwoven fabric on the net forming machine like a jet stream by high pressure hot air,then the blown fabric comes to a electrostatic generator rolling device to keep the fabric static absoption which will greatly stop the bacteria coming from one side of the fabric to another, and actually this is a key part technique for producing PP meltblown fabric of good quality.Finally the fabric is cut into rolls with certain width as per purpose of final use,and stored and sealed in PE bags to keep it free of bacteria and moisture.

As for routine of PP material, it is just ordinary PP extruding production into a mould,and for producing hot air,the atmosphere air was inhaled into roots air blower to be compressed and filtered, then to a preheater exchanger to form a compressed hot air of temp of 250 degrees 70kpa which is the power in mould to blow the melt pp into meltblown fabric.

During the production,PP raw material,mould,air temp and pressure and electricstatic device are most important.

General Equipment List

1Automatic Feeder1 Set1.For granulate material loading
2.Feeder's height from material source is no more than 6m.
2Vaccum Loader1 Set200kg/h 3KW
3Screw Extruder1 SetSJ90 single screw 55KW, heating 35KW
4Screen Changer1 SetHydraulic driven,2 postion screen
5Metering Pump1 Set100CC 3KW
6Connector&Fittings1 SetPipe,flang,fiberglass cotton
7Combination Meltblow Mould1 SetLOA:1800mm, In use: 1600mm D=0.3mm 24KW
8Air Blower1 Set110KW 50KP 80CBM/Min
9Preheater1 Set240KW
10Centrifuge1 Set132KW 3Kpa 9600CMB/Min
11Air Hose Connection1 SetSUS304
12Forming Net Station1 SetLine speed 0-50m/min, Net is made of Polyamide,4KW
13Electricostatic Device1 Set1600mm
14Automatic Roller and Cutter1 Set0-50m/min , 2 working positions
15Vaccum Burning Oven1 Set
16Ultrasonic Washing Machine1 Set

Fabric Products Specification
1,Fabric size: 2-5um
2,Production Capacity: Max 60kg/hr
3,Fabric GSM: 10-80g/sm
4,Fabric Width: 1600mm
5,Line Speed: 0-50m/min
6,Fabric Application: Industry filtration, mask making, PPE making.

After-Sales Service
1 Technical documents
All the symbols on the equipments should be in English. Seller is responsible to provide general layout plan, electric plan, installation direction, and manual book in English to Buyer on time.

2. Arrangement for inspection, installation and testing work
a. After all machines are delivered to customer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.
b. ACEMIEN will prepare for visa application for their engineers, who are responsible for guide of machine installation and testing at the Buyer's factory.
c. The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD80 per day for each engineer.
d. Engineer will give free training lessons to labors in buyer's factory.
e. If buyer doesn't request installation and commissioning by Seller's engineer in 4 months since date of bill of lading, which to be accounted all the machines has been successfully tested by buyer.

3. Quantity and quality guarantee
a. Quantity/Quality Discrepancy to destination port during transportation:
In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. Insurance company and shipping company will be responsible for any discrepancy of the goods caused by shipping company and other transportation organization and/or post office.
b. Guarantee period and after-sales services: 12 months since date of bill of lading
During this guarantee period, ACEMIEN will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations, ACEMIEN will provide the buyer spare parts at cost price.
c. Long-term service:
ACEMIEN will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.

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